The causes of ceramic honeycomb damage in the using furnace

Table of Contents

Zhongci Honeycomb ceramic. the-causes-of-ceramic-honeycomb-damage-in-the-using-furnace. OEM, Factory directly sale.

Ceramic honeycomb, as an efficient heat exchange element. It plays an important role in high temperature environment such as heating furnace. However, during use, the ceramic honeycomb may suffer damage, affecting its performance and life.


In the field of ceramic technology, the selection of honeycomb material is a crucial link.https://www.rtoceramic.com/
This structure performs well in high temperature, hot and cold environments. But its performance depends largely on the material chosen.

1, honeycomb material

  • Use environment
    In the furnace environment, the iron oxide contained in the oxide sheet . And the material itself plays a crucial role in the fire resistance of the honeycomb.
  • Design factors
    In regenerative reheating furnace, the double regenerative mode is dominant. However, due to the large size of the air and gas nozzles. the flow mixing effect between the two is often unsatisfactory. Which may lead to incomplete combustion. When the residual air and gas enter the narrow space inside the honeycomb. The re-mixing between them may trigger secondary combustion. And it can cause damage to the honeycomb.
  • Honeycomb structure
    In the process of designing and manufacturing ceramic honeycomb. The choice of hole spacing and wall thickness is a crucial engineering decision. These two parameters are not only directly related to the change and distribution of temperature field. In the process of heat absorption and heat transfer.But also the key factors affecting the service life of honeycomb.
    If the hole distance is too small, it is easy to cause dislocation during installation. Which greatly reduces the effective flow area of gas and increases unnecessary resistance loss.
  • At the same time, too small hole spacing may also lead to thermal stress concentration, accelerating fatigue and failure of the material. On the contrary, too large hole distance means that the heat exchange between the gas and the honeycomb is insufficient. Resulting in a decrease in thermal efficiency and poor heat exchange effect.

What is a honeycomb ceramic regenerator and what is its function?

Honeycomb ceramic regenerator is the key and core component of regenerative high-temperature combustion technology (HTAC technology). It has been widely used in various pusher-type heating furnaces, walking-type heating furnaces, heat treatment furnaces, forging furnaces, melting furnaces, ladle/tundish roasters, soaking furnaces, radiant tube burners, and hood-type furnaces in the metallurgical machinery industry. Furnace, blast furnace hot blast stove; various ceramic kilns, various glass kilns in the building materials industry; various tubular heating furnaces, cracking furnaces and other industrial furnaces in the petrochemical industry. Material of honeycomb ceramic regenerator: Regenerator material——mullite, cordierite, cordierite-mullite, corundum-mullite, high-aluminum and other materials honeycomb ceramic regenerator are resistant to With significant advantages such as high temperature, corrosion resistance, good thermal stability, high strength, large heat storage, and good thermal conductivity, the various indicators of the product can fully meet the use and operation requirements of industrial furnaces.

What is honeycomb ceramic regenerator – honeycomb ceramic regenerator hole pattern:

Thermal body hole type——Produces four hole types including square hole, hexagonal hole, round hole, and triangular hole.

Application of honeycomb ceramic regenerator: The principle of the regenerative incineration system (RTO) is to use ceramic regenerators to store the heat generated when organic waste gases are decomposed, and use the thermal energy stored in the ceramic regenerators to decompose untreated organic waste gases. , thereby achieving high thermal efficiency.

In view of the process requirements of the regenerative combustion deodorization oven (RTO), honeycomb ceramic products of various materials and sizes such as dense cordierite, loose cordierite, lithium porcelain, mullite, etc. are developed, which have large specific surface area and excellent exhaust resistance. Small, low thermal expansion and contraction coefficient, high bulk density, good thermal shock resistance and other characteristics.

This product is widely used in waste gas treatment equipment in the chemical industry, automotive paint, spray paint drying equipment, organic chemical industry, petrochemical industry, engraving printing, offset printing, food processing and other industries. For more specifications, please see the product page: Honeycomb Ceramic Regenerator

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