How to choose ceramic accumulator

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how-to-choose-ceramic-accumulator .

Honeycomb ceramic accumulator as the key and core components of regenerative high temperature combustion technology, the selection of honeycomb ceramic accumulator is very critical.

How to choose ceramic accumulator, ① The choice of material. ② Selection of pass aperture. ③ Overall shape and size selection

The following points should be noted when selecting honeycomb ceramic heat accumulator:

① The choice of material.

The choice of material. The working temperature of the honeycomb ceramic accumulator in the working condition gradually decreases from the nozzle to the outside. And the honeycomb ceramic accumulator at different temperature positions should be made of different materials according to the working position. In order to meet the temperature performance requirements and appropriately reduce the material cost.

The high temperature section is usually made of zirconium corundum. chromium corundum and silicon carbide honeycomb ceramic accumulator. Which has high refractorability and good slag resistance. The central part is made of mullite material; The low temperature section is made of cordierite. Which is characterized by good corrosion resistance and rapid cooling and heat resistance under the working condition of less than 1000℃.

② Selection of pass aperture

The hole shape of honeycomb ceramic heat accumulator often has square holes, round holes, hexagonal holes and other holes, the hole distance is usually between 3-6mm. Which hexagonal hole surface layout is more uniform, the structure is more stable, is the most commonly used hole type.

In addition to matching the medium pressure, flow rate and burner burning capacity, the selection of the aperture should also pay attention to the actual medium quality conditions, such as for the blast furnace gas with large water and dust content.

③ Overall shape and size selection

The most common hole surface sizes of them are 100×100mm and 100×150mm. The small hole flow length of a single piece of honeycomb ceramic heat accumulator is usually 100mm,. and there are plane, inclined, single slot, double slot and other end faces at both ends of the hole surface.

In terms of shape and size, the most common problem is. The gap between bricks is too large or too tight. And too large and easily shaped into a high temperature smoke exhaust channel. And easy to cause secondary combustion in the heat storage room to damage the honeycomb ceramic heat storage body. If it is too tight, there is no thermal expansion space between the bricks and it is not easy to install.

What is a honeycomb ceramic regenerator and what is its function?

Honeycomb ceramic regenerator is the key and core component of regenerative high-temperature combustion technology (HTAC technology). It has been widely used in various pusher-type heating furnaces, walking-type heating furnaces, heat treatment furnaces, forging furnaces, melting furnaces, ladle/tundish roasters, soaking furnaces, radiant tube burners, and hood-type furnaces in the metallurgical machinery industry. Furnace, blast furnace hot blast stove; various ceramic kilns, various glass kilns in the building materials industry; various tubular heating furnaces, cracking furnaces and other industrial furnaces in the petrochemical industry. Material of honeycomb ceramic regenerator: Regenerator material——mullite, cordierite, cordierite-mullite, corundum-mullite, high-aluminum and other materials honeycomb ceramic regenerator are resistant to With significant advantages such as high temperature, corrosion resistance, good thermal stability, high strength, large heat storage, and good thermal conductivity, the various indicators of the product can fully meet the use and operation requirements of industrial furnaces.

What is honeycomb ceramic regenerator – honeycomb ceramic regenerator hole pattern:

Thermal body hole type——Produces four hole types including square hole, hexagonal hole, round hole, and triangular hole.

Application of honeycomb ceramic regenerator: The principle of the regenerative incineration system (RTO) is to use ceramic regenerators to store the heat generated when organic waste gases are decomposed, and use the thermal energy stored in the ceramic regenerators to decompose untreated organic waste gases. , thereby achieving high thermal efficiency.

In view of the process requirements of the regenerative combustion deodorization oven (RTO), honeycomb ceramic products of various materials and sizes such as dense cordierite, loose cordierite, lithium porcelain, mullite, etc. are developed, which have large specific surface area and excellent exhaust resistance. Small, low thermal expansion and contraction coefficient, high bulk density, good thermal shock resistance and other characteristics.

This product is widely used in waste gas treatment equipment in the chemical industry, automotive paint, spray paint drying equipment, organic chemical industry, petrochemical industry, engraving printing, offset printing, food processing and other industries. For more specifications, please see the product page: Honeycomb Ceramic Regenerator

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